The inner liner of the
packaging box is a crucial component for protecting the product from vibrations, impacts and friction during transportation and storage. As brands' requirements for packaging experience have risen, the inner liner is no longer just a "filler", but has evolved into a customized solution that combines functionality (buffering, fixation), aesthetics (fitting the design, enhancing the texture) and sustainability (using eco-friendly materials).?
?
?
Customized paper packaging box liner
1. Leather paper liner bag Applicable scenarios
The inner plastic paper bags are widely used in industries such as food, cosmetics, and medicine, including coffee, candies, tea, and medicines, etc. Their advantages lie in being able to protect the quality of the packaged items while meeting consumers' demands for environmental protection, health, and aesthetics.?
?
Advantages:
Environmentally friendly: Made from natural materials, it does not contain harmful chemicals and is recyclable, meeting environmental requirements.
Durable: Has excellent wear resistance, tear resistance, and pressure resistance, protecting the packaged items from damage.
Aesthetically pleasing: Has a natural texture and pattern, with a simple and elegant appearance, suitable for high-end packaging.
Highly breathable: Can maintain the freshness of the packaged items.?
?
2. Cardboard or corrugated paper liner Applicable scenarios
Cardboard or corrugated paper liners are commonly used in the packaging of electronic products, wine, etc. They are inexpensive, environmentally friendly, and easy to process, and are highly favored by businesses.?
?
Advantages:
Low cost: The cost is relatively low, making it suitable for large-scale use.
Environmentally friendly: The material is environmentally friendly and can be recycled.
Easy to process: It is easy to shape and has good buffering performance, which can protect and support the entire item during transportation.?
?
3. White inner liner paper Applicable scenarios
The white inner liner paper is suitable for packaging that needs to highlight the texture and sophistication of the product, such as exquisite jewelry, daily food, cosmetics, etc. Its excellent barrier properties can effectively prevent the influence of external factors like moisture, oil, and gas on the products inside the package, ensuring that the products remain in good condition for a long time.?
?
Advantages:
Pure and flawless color: It can highlight the texture of the product, allowing consumers to feel the delicacy and sophistication of the product at the beginning.
Excellent barrier performance: It effectively prevents adverse effects from external factors on the product.
Outstanding cushioning protection: With good flexibility and elasticity, it can effectively absorb vibrations and impacts during transportation, protecting the product from damage.
Environmentally friendly and recyclable: Made from environmentally friendly materials, after disposal, it can be easily recycled and reused, reducing the burden on the environment.?
?
4. Customized Paper Pulp Linings
The customized paper
pulp packaging box lining is made from natural plant fibers such as recycled paper, sugarcane residue, and bamboo pulp. It is produced through wet pressing or dry pressing processes and is an environmentally friendly cushioning packaging. It can be precisely customized according to the shape of the product and is widely used for protecting fragile items, electronic products, food, and high-end gifts. With stricter environmental regulations and the enhanced green awareness of consumers, this biodegradable and renewable packaging is rapidly replacing traditional foam and plastic linings.?
?
Advantages:
Environmentally friendly and biodegradable: The raw materials come from renewable resources such as waste paper and sugarcane residue. After disposal, they can completely degrade under natural conditions, meeting the requirements of the "dual carbon" policy.
High customization: Supports personalized design based on product size, shape, and weight, achieving 360-degree fitting protection.
Excellent cushioning performance: Possesses good resistance to impact, shock absorption, and drop protection, especially suitable for long-distance transportation.
Enhances brand image: Can be integrated with brand elements through surface treatments (such as gold stamping, UV printing), demonstrating the enterprise's sense of responsibility and aesthetic taste.?
?
When choosing the inner lining material for paper custom packaging boxes, one should consider the product's characteristics, packaging requirements, and environmental protection standards comprehensively. The kraft paper lining bag is suitable for food and cosmetic packaging that emphasizes environmental protection and aesthetics; cardstock or corrugated paper lining is suitable for electronic products and wine packaging that are cost-sensitive and require good cushioning performance; white lining paper is suitable for jewelry, food, and cosmetic packaging that requires high-end texture and good barrier performance. Each material has its own unique advantages and applicable scenarios. Making a reasonable choice can enhance the overall quality of the product and its market competitiveness.?
?
Customized foam packaging box liner
A customized foam packaging box liner refers to an internal filling structure tailored to the shape of the product. Common materials include EPS (polystyrene), EPE (pearl cotton), EVA, PU, etc. This type of liner precisely fits the contours of the items, effectively absorbing impact forces and preventing damage during transportation. With the complexity of logistics environments and the increasing demand from consumers for product integrity, customized liners have become an important component of high-end packaging.?
?
?
Comparison of mainstream foam lining types
?
?
Potential drawbacks
High environmental pressure: Traditional EPS foam is difficult to decompose naturally and incineration may release harmful gases, which does not meet the requirements of some countries' environmental regulations.
Inefficient recycling system: Although technically recyclable and reusable, the actual recycling cost is high and the classification is difficult, resulting in a large amount of waste foam being sent to landfills.
Static electricity risk: Ordinary foam is prone to generating static electricity, which may damage electronic components, so anti-static agents need to be added for improvement.
Space occupation: Before compression, the volume is large, which reduces the efficiency of storage and transportation, and increases the carbon footprint.?
?
Plastic customized packaging box liner
The liner inside the packaging box is a key component for product protection, especially playing a role in shock prevention, scratch resistance, fixation and enhancing the texture during transportation and display. Plastic liners, due to their strong customizability, high forming accuracy and controllable cost, have become the preferred choice for packaging of high-end or precision products. Different plastic materials have different physical and chemical properties, and the suitable application scenarios also vary.?
?
?
Performance and Application Comparison
?
?
Customized box dividers
During the transportation and display of products, the dividers inside the packaging boxes not only serve the function of separating and fixing, but also have the effects of shockproofing, anti-static, and moisture-proofing, thereby enhancing the overall packaging quality. With the upgrading of e-commerce logistics and branding demands, the dividers have evolved from simple "partitioning" to functional components. Choosing the appropriate divider material based on product characteristics can significantly reduce the damage rate, improve customer experience, and control costs.?
?
- PP plastic anti-static hollow board (Wan Tong board)
Features: Lightweight, high strength, waterproof and moisture-proof, recyclable, available in 2-10mm thickness customization.
Advantages: Compressive strength reaches 150kg/m2, long-term deformation rate under load is only 0.3%, far superior to traditional EVA foam.
Application scenarios:
Electronic component turnover boxes, inner linings of toolboxes
Industrial equipment transportation packaging
Reusable logistics turnover system
Additional features: Can be printed with LOGOs, coated for enhanced brand image.?
?
- Corrugated Cardboard / Knife Cardboard
Structural forms: include grid pattern, cross-slot, free assembly type, etc. It is commonly used for the interiors of gift boxes for fruits, mooncakes, etc.
Standard requirements: According to "GB/T6543-2008", high-value products such as mooncakes should use E-type or B-type corrugated cardboard with a thickness of ≥ 3mm to effectively cushion vibrations.
Advantages:
Low cost, easy to process, environmentally friendly and recyclable
Supports precise laser cutting to achieve "one fruit, one hole" positioning
Applicable scenarios:
Mooncake, tea, etc. festival gift boxes
Separation and protection in courier logistics?
?
- EVA Sponge / Carved Inner Core Sponge
Functional Features: It offers multiple protective capabilities such as shock resistance, cushioning, anti-static, and vibration reduction.
Customization Method: Through CNC engraving, an inner core shape that perfectly fits the product is formed to achieve precise positioning.
Applicable Scenarios:
Luxury goods packaging such as jewelry, watches, and glasses
Transportation of medical devices and instruments
Customized gift boxes and packaging for high-end electronic products?
?
- Composite paper tray / Z-shaped folded paper partition
Common types:
Integrated positioning paper tray: Complex structural design, suitable for irregular-shaped products
Advantages: Lightweight, low cost, easy for automated production
Application scenarios:
Packaging of medicines and health supplements
Separation of small electronic product components
Packaging of disposable consumer goods?
?
In high-end gift boxes or packaging for premium products, the inner liner not only serves as the "safety guard" for protecting the products, but also is a key element in enhancing the overall quality. A well-designed inner liner can effectively prevent damage caused by vibrations, collisions and static electricity during transportation, and at the same time, through the selection of materials and techniques, it can reflect the brand's style. Therefore, when customizing packaging boxes, it is crucial to make a scientific choice of inner liner materials.